In the world of beverage packaging, understanding material limitations is just as important as knowing its advantages. While PET (Polyethylene Terephthalate) cans offer unparalleled visual appeal and durability for cold drinks, they are not suitable for hot filling processes. Attempting to fill standard PET cans with high-temperature liquids can lead to disastrous results for your product and brand.
The primary reason lies in the Glass Transition Temperature (Tg) of PET. For standard PET, this temperature is typically between 65°C to 70°C (149°F - 158°F). This is the point at which the plastic transitions from a rigid, solid state to a softer, more pliable, and even rubbery state.
Most hot-fill applications involve liquids heated to 85°C to 92°C (185°F - 198°F) for pasteurization or sterilization. When liquid at these temperatures comes into contact with a standard PET can, the plastic's structure rapidly destabilizes.




Our PET cans are specifically designed for cold-fill or ambient-fill processes where the liquid temperature is below 60°C (140°F). This ensures that the can maintains its intended shape, clarity, and structural integrity.
If your product requires hot processing, consider these alternatives:


Standard PET cans are designed for cold or ambient filling. The liquid temperature should ideally remain below 60°C (140°F) to avoid any structural changes.
This is due to the Glass Transition Temperature (Tg) of PET, which is around 65°C-70°C. Once the liquid exceeds this temperature, the plastic softens and loses its rigid shape, resulting in deformation.
Yes, PET cans are excellent for carbonated soft drinks, sodas, and sparkling water, provided they are filled using cold-fill processes.
Vacuum collapse occurs when hot liquid inside a sealed can cools down. The cooling creates a pressure difference (vacuum) that sucks the walls of a standard PET can inward, crushing it.
Standard PET cans are not suitable, but there are specialized "heat-set" PET bottles with reinforced ribs and thicker walls designed to handle the thermal stress and vacuum of hot filling.
For high-temperature pasteurization, we recommend using aluminum cans or glass bottles, as these materials maintain structural integrity at much higher heat levels.